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Asset Availability
BO&Crystal
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Forecasting Total Maintenance Cost Using Exponential Smoothing
Total maintenance Cost for a site ,Location,asset class or for an asset will be forecasted using Time Series Model.
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Asset Availability
Asset Availability (Asset Availability)
To enable focus on assets with the lowest availability, a bar chart displays asset availability in ascending order. Then, the report details are displayed, which include scheduled hours, downtime hours and availability.
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Breakdown Analysis
The report monitors and projects the downtime summary of the equipment. This is a drill-down report which further allows to drill it to the details and root causes to identify / analyze the failures.
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Consignment MRO % (KPI)
This report shows the Consignment MRO % for Business Unit, Facility and Month.
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Consignment MRO % (LIST)
Consignment MRO % (LIST) (Consignment MRO % (LIST) )
This report shows the percentage of consignment inventory compared to MRO Inventory Issued for Business unit and facility.
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Consignment Value
Consignment Value (Consignment Value)
This report will show the consignment value by business unit and facility for items where the stock category equals consignment (CON).
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Economic Order Quantity
Economic Order Quantity (EOQ) Calculator find the optimal quantity to order that minimizes total variable cost required to order and hold inventory.
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Failure Data Analysis & Competing Risks
This model will identify the failure causes which affects the reliability of an asset.It will also show the significant difference in reliability of an asset after removing failure cause(s).
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Fishbone Diagram for Cause & Effect
Helps to determine root causes.Encourages Group participation.Increases process knowledge.Indicates possible causes of variation.
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Forecasting Erratic Demand of Consumable Spare Parts using Croston
Croston's Method is used to forecast the demand for consumable spare parts in advance.It will help in planning and budget for inventory.
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Forecasting Failures using Crow AMSAA Model
Crow AMSAA model will be used to find MTBF and confidence interval for MTBF. It will also find the trend and estimate number of failures for an asset.
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Forecasting Number of Failures using Time Series
Number of Failures for class of asset or an asset will be foretasted using Time Series Model.
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Inventory Issues vs Receipts (KPI)
Inventory Issues vs Receipts (KPI) (Inventory Issues vs Receipts (KPI))
This report shows the total material issued compared to total purchase receipts for items in the same inventory and balance sheet.
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Inventory Issues vs Receipts (LIST)
Inventory Issues vs Receipts (LIST) (Inventory Issues vs Receipts (LIST))
This report shows the total material issued compared to total purchase receipts for items in the same inventory and balance sheet.
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Maintenance & Repair Summary of an Asset
Mean Time Between Failure(MTBF), Mean Time To Repair(MTTR)and Mean Down Time (MDT) are compared for different assets in same class.
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Maintenance Personnel Utilization
This report gives us the actual time spent on maintenance of a Work Order having worktype PM or EM or CM.
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Mean Residual Life (MRL)
This report is used to calculate Mean Residual Life (MRL) of an asset by using reliability and survival probability of that asset
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Monitoring Maintenance Cost Using IR Chart
Preventive maintenance cost for an asset will be monitored for the selected interval using IR Chart.It compares the actual cost Vs Budgeted Cost.
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Monitoring Number of Failures Using C chart
"Number of failures for an asset are recorded for different time point. A center line, is the average number of failures, which is calculated from the data . Upper and lower control limits (sometimes called ""natural process limits"") that indicate the threshold at which the maintenance process is considered statistically 'unlikely'. Upper and lower warning limits, drawn as separate lines, typically two standard deviations above and below the center line. "
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Net Issues by Month
Net Issues by Month (Net Issues by Month)
This is report provides a summary of all storeroom issues and issue return transactions by month.
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Asset Availability
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